Mechanical Design and Manufacturing Engineer

• Lead the design and development of complex mechanical components and assemblies for elastomer and phenolic composite systems.
• Collaborate with cross-functional teams to define and implement scalable, high-quality manufacturing and assembly processes.
• Create and maintain process control documentation to ensure compliance, consistency, and production efficiency.
• Collaborate with Manufacturing and Quality teams to identify, capture, and implement opportunities for process improvement on existing production lines.
• Conduct trade studies and define requirements to optimize designs for radar absorption, thermal control, vibration damping, and mechanical performance.
• Perform structural analysis using hand calculations and FEA on composite structures and precision-engineered components.
• Prototype and test advanced materials (e.g., carbon fiber, silicones, urethanes), iterating based on performance data.
• Investigate material and hardware failures, lead root cause analyses, and implement corrective actions in both development and production phases.

• 3+ years of mechanical design experience, with emphasis on composites, thermal control, and vibration damping materials.
• Proven leadership in engineering projects involving design, prototyping, and manufacturing of mechanical, phenolic, and polymer-based systems.
• Hands-on experience with technical projects, including collegiate or professional work focused on advanced materials and mechanical components.
• Strong understanding of elastomer and phenolic manufacturing processes, material properties, and relevant testing standards.
• Proficient in CAD software with the ability to produce high-quality, industry-compliant engineering drawings.
• Solid grasp of engineering fundamentals including structures, materials science, thermal management, and mechanical systems.
• Skilled in prototyping and fabrication techniques such as composite compression curing, composite layups, and mechanical assembly.
• Bachelor’s degree in Mechanical Engineering or a related field, or equivalent industry experience in advanced material applications.
• Ability to communicate effectively in verbal and written English

• Proficient in SolidWorks or similar CAD/CAM tools, with experience using PLM systems.
• Strong knowledge of GD&T per ASME Y14.5 and its application in engineering drawings.
• Advanced design experience across CNC machining, composites, ceramics, sheet metal, and compression molding, including tooling and mold design.
• Demonstrated leadership and excellent interpersonal skills in cross-functional engineering environments.
• Familiarity with qualification campaigns for aerospace and defense hardware, including ruggedized system design.
• Experience designing for harsh environments, ensuring durability and performance under extreme conditions.
• Active U.S. Security Clearance (Secret or higher), or the ability to obtain one based on eligibility. This includes meeting background check and other requirements, as required for access to controlled defense-related information and facilities.
• Master’s degree in Mechanical Engineering or a related field, or equivalent industry experience in advanced material applications.
• Experience in an ISO 9001 or other quality-driven manufacturing environment.

Your actual level and base salary will be determined on a case-by-case basis and may vary based on the following considerations: job-related knowledge and skills, education, and experience.

Total compensation will also include a comprehensive set of benefits including but not limited to: Company paid employee medical, dental and vision insurance. 401K company match (eligibility required), paid sick leave, paid vacation, paid holidays and discretionary bonuses.