Tooling Engineer

Who we are

At Mergon, we mold ideas for a sustainable future.  We work with leading brands like Tesla, BMW, Xerox and Abbott to design, manufacture and deliver sustainable products for the vehicles and equipment of the future.

We care deeply about our colleagues, customers and our community and we have a curiosity that constantly pushes us to innovate and improve.  We are competent, capable and we invest in our people and in our processes to ensure we continue to grow and do our best work every day. 

Equality and Diversity

Mergon is committed to the principle of equal opportunities in employment, and to ensure that no job applicant or employee receives less favorable treatment on the grounds of race, color, nationality, religion or belief, sex, sexual orientation, marital status, age, ethnic and national origin, disability, or gender reassignment.

Key Responsibilities:

Preventive Maintenance on Molds

• Perform scheduled PM on molds.
• Clean molds thoroughly.
• Conduct functional checks on hydraulic and pneumatic systems.
• Inspect and perform basic repairs on pinch lines (excluding welding).
• Organize and store molds properly.
• Complete PM checklists accurately and on time.

Repair Work in Tool Room and Production

• Clean slug holes and ensure proper functionality.
• Inspect punches for wear or damage.
• Repair broken tool components as needed.
• Replace and adjust inserts.
• Check and repair pinch lines (excluding welding).
• Operate manual lathe and milling machines for tool adjustments and repairs.

Skills & Competencies:

Technical Aptitude:

• Basic understanding of mechanical principles and tooling concepts.
• Willingness to learn operation of manual lathe and milling machines under supervision.

Attention to Detail:

• Ability to follow instructions accurately and maintain precision in tasks.
• Careful handling of tools and molds to avoid damage.

Problem-Solving:

• Ability to identify simple issues and escalate appropriately.
• Eagerness to learn troubleshooting techniques from experienced toolmakers.

Safety Awareness:

• Commitment to following all safety protocols and wearing proper PPE.
• Understanding of basic shop safety and lockout/tagout procedures.

Teamwork & Communication:

• Ability to work collaboratively with senior toolmakers and production staff.
• Open to feedback and proactive in asking questions for clarity.

Learning Orientation:

• Strong desire to develop technical skills and grow into a full Toolmaker role.
• Ability to absorb training and apply new knowledge effectively.

Time Management:

• Ability to manage assigned tasks efficiently under guidance.
• Punctual and reliable in meeting training and work schedules.

Key Relationships:

Technical Supervisor / Technical Manager

Production Team (for mold changes and troubleshooting)

Maintenance Technicians (for hydraulic/pneumatic checks)

Quality Assurance (to ensure tooling meets specifications)

Tooling suppliers and service providers as needed

Decision making authority: 

• Determine when molds require preventive maintenance or repair based on inspection results.
• Decide on minor adjustments and repairs that do not require welding or external approval.
• Prioritize tasks within the tool room to meet production schedules.
• Recommend replacement of worn punches, inserts, or components to the supervisor.
• Escalate major repairs or modifications requiring welding or external resources to management.
• CNC advance knowledge