S
Shieldai2mo ago
USD 112439–168659/yr

Senior Engineer, Mechanical Design - V-BAT (R4467)

United StatesUnited States·DallasFull Time Employeesenior
EngineeringOtherMechanical EngineerTrades & Skilled LaborMechanical
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Quick Summary

Overview

Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines.

Technical Tools
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Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

Job Description:
Shield AI is pioneering the development of AI-powered autonomous aircraft for national defense, pushing the boundaries of aerospace innovation. The V-BAT is an unparalleled Group 3 unmanned system designed for deployment in complex, contested environments.
 
We are seeking a Senior Engineer, Mechanical Design to support the design, development, and testing of systems that expand and scale V-BAT’s operational capabilities. This role contributes to the creation of robust, field-deployable systems that enable aircraft operations, maintenance, and sustainment in military environments.
 
You will apply strong mechanical design fundamentals to develop reliable, manufacturable hardware while collaborating closely with engineering, manufacturing, and flight operations teams.
 
  • Design and develop mechanical systems and subsystems for V-BAT, including payload integrations, propulsion-related components, transport structures, and launch & recovery support equipment.
  • Create detailed CAD models, drawings, and release packages for manufacturing and assembly.
  • Perform structural, thermal, and fatigue analyses to validate performance in rugged field environments.
  • Support integration efforts across aircraft systems and mission operations teams.
  • Conduct trade studies to optimize weight, durability, manufacturability, and maintainability.
  • Support prototype builds, testing, and validation efforts to meet aviation and military standards.
  • Develop technical documentation including test plans, procedures, and field support materials.
  • Partner with suppliers and manufacturing teams to ensure design intent, cost targets, and production readiness.
  • Provide engineering support during ground and flight test operations as needed.
  • 5 years of experience in mechanical design for aerospace, ground support equipment, or related ruggedized hardware systems.
  • Proficiency in CAD software (SolidWorks, CATIA, NX, or similar) for 3D modeling and drawing creation.
  • Strong foundation in structural design, material selection, and manufacturing processes.
  • Experience designing hardware for field, transport, or operational environments.
  • Familiarity with engineering analysis methods such as FEA, thermal analysis, and fatigue evaluation.
  • Ability to work effectively in a fast-paced development environment with evolving priorities.
  • Experience supporting UAS or military aircraft systems.
  • Familiarity with MIL-STD requirements and environmental qualification testing.
  • Exposure to power distribution, hydraulics, or aerospace support systems.
  • Experience working with external suppliers or contract manufacturers.
  • Active Secret or Top Secret clearance (or ability to obtain one).

    • Location & Eligibility

    Where is the job
    Dallas, United States
    On-site at the office
    Who can apply
    Open to applicants worldwide
    Listed under
    United States

    Listing Details

    Posted
    February 24, 2026
    First seen
    March 25, 2026
    Last seen
    May 5, 2026

    Posting Health

    Days active
    40
    Repost count
    0
    Trust Level
    42%
    Scored at
    May 5, 2026

    Signal breakdown

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    Senior Engineer, Mechanical Design - V-BAT (R4467)USD 112439–168659
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