Manufacturing Engineer - Assembly

As a Mid senior Level Manufacturing engineer - Composites, you will be responsible for design & optimization of manufacturing processes for sub-assembly& assembly for eVTOL airframes prototype manufacturing & supporting in assembly integration. The candidate will be responsible for interacting with Manufacturing, QA, Structural design & other cross functional teams in realization of composites parts, sub-assembly and prove out.

1. →Develop and optimize manufacturing processes for sub assembly & assembly of Airframe.
2. →Optimize facility including layout planning, utilities coordination, equipment selection, installation, and commissioning.
3. →Specify, source, validate, and maintain capital equipment such as CNC routers, ovens, and bonding tools.
4. →Apply expertise in bonding and fastening of composite detail parts & sub assembly to meet the design requirements of Assembly.
5. →Oversee bonding preparation processes, including surface treatment, adhesive application, and cure cycle optimization.
6. →Propose repair and rework strategies as part of involvement in RCCA.
7. →Create and maintain detailed work instructions, process documentation, and tooling specifications.
8. →Collaborate with engineering, quality, and production teams to ensure manufacturability and compliance with aerospace standards.
9. →Troubleshoot production issues and implement corrective actions to improve yield, reduce scrap, and enhance overall process efficiency.
10. →Support New Product Introduction (NPI), continuous improvement activities, and lean/Six Sigma initiatives.
11. →Perform DFM/DFA assessment of part & tooling design to ensure manufacturability of airframe systems.
12. →Experience with Excel, PowerPoint / Google suite & PLM
13. →Adhere to project timelines and budgets and quality of output.
14. →Basic knowledge on cost estimation & time study of project execution.
15. →Basic knowledge on QMS, QC tools & Metrology
16. →Basic knowledge on GD&T, Fits & assembly
17. →Basic knowledge on PFD,PFMEA, Control plan

1. ERP & PLM
2. CAD software (Preferably CATIA or NX, Solidworks)
3. Material Selection
4. Composite manufacturing processes
5. Aircraft assembly processes & integration
6. Tooling Design & Development
7. Project Management
8. Analytical skills
9. Cost Analysis
10. Quality Control
11. Problem-Solving

1. Bachelor’s degree in Mechanical, Aerospace or any related field.
2. Work experience in 4+ years in Manufacturing of sub assembly & assembly of composites structures in the aerospace industry.
3. Familiarity with different types of composites materials & manufacturing processes, assembly & toolings is highly desirable.