R&D Mechanical Technician

United States·Palo AltoFull-time (Non-exempt)mid

Trades & Skilled LaborMechanical TechnicianSkilled Trades & Field Services

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Quick Summary

Overview

Pivotal is the leader in the emerging market of electric Vertical Takeoff and Landing (eVTOL) aircraft. We design, develop, and manufacture light eVTOL aircraft and are renowned for the BlackFly aircraft the world's first light eVTOL to fly manned missions and enter the consumer market.

Technical Tools

Trades & Skilled LaborMechanical TechnicianSkilled Trades & Field Services

Efficient, compact, and simple, Pivotal aircraft are designed for a wide range of consumer, public service, and defense applications. Our distinctive tilt-aircraft architecture and scalable platform have been flying for over 10 years. Last year we announced our next-generation aircraft, the Helix, which is rapidly progressing toward general release and scalable production in early 2026.

Mobility is one of the most highly-valued areas of modern technology investments. This is the right company, in the right space, the right strategy, at the right time. If you are ready for adventure, we invite you to join our amazing team and grow with us.

As we expand our hybrid and electric propulsion programs, we are seeking an R&D Mechanical Technician who thrives at the intersection of mechanics, electrics, and propulsion systems. This role is ideal for someone who loves building from the ground up—turning early concepts into working aircraft.

Fabricate prototype components using 3D printing, machining, and rapid prototyping techniques.

Manufacture and repair lightweight structures using wet layup composites (fiberglass, carbon fiber, Kevlar, etc.).

Build and maintain jigs, molds, and fixtures for prototype assembly and rework.

Assemble and integrate mechanical, electrical, structural, and propulsion systems including electric motors, internal combustion (gasoline) engines, and hybrid powertrains.

Conduct system-level integration and troubleshooting—diagnosing electrical, fuel, or mechanical issues during vehicle bring-up and testing.

Support engine installation, cooling, exhaust, and fuel system plumbing.

Collaborate closely with engineers across Aeromechanical, Electrical, and Systems disciplines to ensure designs are manufacturable and test-ready.

Provide feedback to design engineers and contribute to design-for-assembly and design-for-maintenance improvements.

Maintain an organized, safe, and efficient prototype workshop environment.

Associate’s or Bachelor’s degree in Mechanical, Manufacturing, or Aerospace Engineering, or equivalent hands-on technical experience.

Strong proficiency with hand tools, fabrication equipment, adhesives, cutting, bonding, and assembly processes.

Proficiencywith 3D printing (FDM, SLA, or similar) and finishing techniques.

Practical experience in composite layup, trimming, and structural bonding.

Hands-on experience with internal combustion engines, including assembly, integration, and testing.

Familiarity with electric propulsion systems (motors, ESCs, wiring, sensors, or BMS integration).

Comfortable working in a fast-paced prototyping and test environment, supporting rapid iteration cycles.

Experience in aerospace, automotive, UAV, or eVTOL prototype builds.

Working knowledge of adhesives, bonded structures, lightweight materials, and engine-to-electric hybrid integration.

Proven experience using CATIA is mandatory.

Experience with instrumentation, sensors, and data acquisition during system testing.

Understanding of AS9100 or ISO9001 quality practices for prototype fabrication.

Demonstrates a proactive safety mindset by embedding safety into daily operations, identifying and mitigating risks through assessments and training, encouraging open dialogue on safety concerns, and continuously improving protocols to ensure a safe work environment.

Puts customers at the center of every action by deeply understanding their challenges, delivering exceptional value, and striving to exceed expectations to support their success as our core purpose.

Actively seeks and values diverse stakeholder perspectives, builds cross-functional relationships, and fosters trust through empathetic, fact-based communication—committing to shared decisions for the greater good.

Drives results with clarity and purpose by focusing on what matters most, adapting to change, taking initiative, and owning outcomes while aligning actions with a clear understanding of success at every level.

Navigates ambiguity with resilience and bold thinking, challenges the status quo, and combines innovative ideas with practical best practices to overcome obstacles and drive progress.

Fosters a high-performance culture grounded in respect, professionalism, and support—balancing high expectations with a healthy, collaborative environment and being a trusted, dependable teammate.