Pipeline Lead Quality Inspector (Beaumont, TX)

• Preconstruction and Project Setup
  • Review project specifications, IFC drawings, procedures, ITPs, client requirements, and applicable codes and standards to establish field compliance requirements.
  • Participate in project kickoff and preconstruction meetings, including review of scope, schedule, work fronts, and quality requirements.
  • Confirm hold points, witness points, and client notification requirements identified in the ITP are communicated to Construction, subcontractors, and client representatives prior to the start of work.
  • Review welding procedures and supporting PQRs for applicability to project materials, diameters, wall thicknesses, and positions; coordinate welder qualification testing as required.
  • Review NDE subcontractor procedures, personnel certifications, and equipment qualifications prior to the start of examination activities.
  • Confirm inspection staffing and coverage plan against the construction schedule and work fronts; orient assigned inspectors to project specifications, ITPs, reporting requirements, and documentation expectations.
  • Establish and maintain the project Quality shared drive and folder structure so inspection records are complete, properly organized, traceable, and available for turnover.
  • Verify calibration status of inspection, testing, measurement, and recording equipment prior to use and throughout the project.
• Material Receipt, Handling, and Traceability
  • Perform or oversee receiving inspection of pipe, fittings, valves, flanges, and coated materials, including verification of quantities, markings, dimensional conformance, coating condition, and transit or handling damage.
  • Verify pipe joint numbers, heat numbers, material grades, wall thicknesses, fittings, valves, flanges, and other components against approved documentation and MTRs.
  • Maintain material tracking and traceability from receipt through installation, including MTR verification and heat-number tracking.
  • Monitor material storage and handling in the pipe yard and along the right-of-way, including stacking, padding, end protectors, and coating protection.
  • Monitor stringing operations to verify correct material, grade, and wall thickness are distributed to the appropriate stationing and crossing locations.
• Pipe Bending
  • Inspect and document pipe bending operations, including bend location, orientation, degree of bend, bend radius, dimensional requirements, ovality, wrinkles and buckling, coating condition, and identification and traceability.
  • Perform or oversee welder verification, including confirmation of welder qualifications, continuity, applicable welding procedures, processes, positions, diameters, wall thickness ranges, and assigned welder identification.
  • Monitor rod and electrode control, including proper storage, handling, issuance, exposure control, and compliance with approved welding procedures.
  • Monitor joint preparation and fit-up, including bevel condition, alignment, internal and external lineup clamps, hi-lo, preheat, interpass temperature, and weather protection.
  • Monitor welding activities for compliance with approved WPSs, project specifications, drawings, and applicable codes and standards.
  • Monitor weld identification and verify welds are marked, recorded, and traceable to the assigned welder and joint.
  • Create and maintain weld maps, heat maps, alignment sheets, stationing, joint tracking, and material records as construction progresses.
• Nondestructive Examination and Repairs
  • Coordinate and review NDE activities, including RT, AUT, UT, MT, PT, or other applicable examination methods.
  • Review NDE reports for completeness, proper weld identification, acceptance criteria, disposition, and required signatures and documentation.
  • Verify repair procedures are qualified and repair welders are qualified to the applicable repair procedure prior to repair work.
  • Maintain repair tracking, including original weld identification, defect type, repair authorization, repair weld, NDE results, and final acceptance.
  • Verify cutouts are documented and reconciled on weld maps, material records, and joint tracking.
  • Monitor weld reject and repair rates and identify recurring quality trends requiring corrective action.
• Coating
  • Verify coating activities including surface preparation, surface profile, environmental conditions, ambient and surface temperature, dew point, coating application, thickness, cure, adhesion, holiday testing, coating repairs, field-joint coating, and associated documentation.
• Trench, Lowering-In, and Backfill
  • Monitor ditch preparation, trench depth and cover, trench conditions, dewatering, and padding.
  • Verify final holiday inspection of the coating prior to lowering-in and confirm repairs are completed and accepted.
  • Monitor lowering-in, pipe handling, coating protection, separation requirements, support conditions, and backfill activities.
  • Verify installation of warning tape or mesh, line markers, and other buried appurtenances as required by project scope.
• Crossings, Tie-Ins, and Specialty Installations
  • Inspect tie-ins, road crossings, bores and HDDs, foreign-line crossings, casing installations, casing insulators, end seals, vents, and other specialty pipeline construction activities.
  • Coordinate inspection and NDE coverage for final tie-in and closure welds, including any welds not subject to hydrostatic test, and verify examination and documentation requirements are met.
• Cathodic Protection and Appurtenances
  • Verify installation of cathodic protection components, test stations, anodes, bonding, insulating components, and associated documentation when included in project scope.
• Cleaning, Testing, and Commissioning Support
  • Review hydrostatic test plans and packages prior to execution to confirm completeness and compliance with project requirements.
  • Verify cleaning, gauging, and caliper pig runs, including gauging plate condition, acceptance, and documentation.
  • Verify test boundaries, test heads and manifolds, instruments, calibration records, fill volumes, test medium, pressure requirements, stabilization periods, test duration, temperature records, pressure charts and data, leak inspections, and final test acceptance.
  • Verify dewatering, drying, and test water disposal are performed and documented in accordance with project and permit requirements.
• As-Built Documentation, Restoration, and Turnover
  • Maintain as-built information and redlines continuously throughout construction rather than reconstructing them at project completion.
  • Review redlines for changes to stationing, weld and joint locations, fittings, valves, crossings, tie-ins, bends, appurtenances, and other installed conditions.
  • Inspect and document right-of-way restoration and reclamation activities, including cleanup, grading, erosion control, and permanent marker installation, when included in project scope.
  • Support final reconciliation of weld maps, material records, NDE records, coating records, hydrostatic test packages, redlines, and as-built documentation.
  • Assist with development and completion of turnover packages and final quality records.
  • Ensure deficiencies, punch-list items, NCRs, repairs, and outstanding documentation are closed prior to final turnover.
• Ongoing Throughout Construction
  • Lead and coordinate daily pipeline inspection and quality activities across multiple construction crews and work fronts.
  • Coordinate inspection coverage for multiple crews, including welding, coating, lowering-in, tie-ins, testing, and other critical construction activities.
  • Perform daily review of inspection reports for accuracy, completeness, consistency, and timely submission.
  • Maintain daily production and quality tracking, including weld counts, NDE status, repairs, coating activities, lowering-in, testing, and other applicable construction progress.
  • Identify nonconforming work and initiate or support NCRs, corrective actions, punch-list items, RFIs, and other quality documentation as required.
  • Verify field changes, design revisions, and management of change documentation are received, communicated to affected crews and inspectors, and reflected in inspection records and redlines.
  • Coordinate with Construction, Engineering, NDE personnel, subcontractors, client representatives, and project management to resolve quality issues.
  • Participate in construction meetings, daily coordination meetings, quality meetings, and construction planning activities.
  • Perform surveillance and audits of subcontractor quality activities and documentation.
  • Provide technical guidance and mentoring to field inspectors and communicate quality expectations to construction personnel.
  • Escalate significant quality concerns or potential noncompliance to project Quality Management and Construction Management.

• Preferred certifications and experience may include API 1169, AWS CWI, AMPP/NACE coating credentials, NDE certifications, OSHA training.

• Should have substantial hands-on experience with pipeline construction and inspection activities and demonstrate working knowledge of welding, NDE, coating, material control, bending, pipeline installation, hydrostatic testing, and construction documentation.
• Previous experience serving as a Pipeline Lead Inspector, Chief Inspector, Quality Lead, or similar field leadership position.

• Must be capable of reading and interpreting construction drawings, alignment sheets, welding procedures, specifications, MTRs, NDE reports, hydrostatic test documentation, redlines, and applicable codes and standards.
• Strong organizational and leadership skills are required, with the ability to coordinate inspection coverage across multiple crews while maintaining accurate, timely, and traceable quality documentation.

Department: Quality
This is a project based position