Process Engineer, Wafer-Level Packaging (Akoustis)

Akoustis is now operating as a wholly owned subsidiary of SpaceX, providing industry leading RF filters using patented XBAW technology to help drive the mission of making human life multi-planetary and connecting the world through Starlink. We design, build, launch, and operate the world's largest constellation of satellites, enabling us to operate a global internet network unbounded by traditional ground infrastructure limitations. The root of SpaceX’s success so far lies in our mission to keep all engineering and production in-house, which enables a tight feedback loop, nimble decision-making, and speedy deliverables. With millions of daily users worldwide already online, Starlink is truly a game-changer and levels the playing field for those who were previously unconnected.

Akoustis supports the success of Starlink by supplying world-class RF filters manufactured with the highest levels of quality and reliability. At Akoustis, we continually strive for manufacturing excellence with a focus on cost controls and production throughput. We are seeking an experienced Wafer Level Packaging (WLP) Process Engineer to join our manufacturing team.

• →Assume primary ownership of processes and equipment associated with the Akoustis WLP (wafer-level packaging) production line
• →Develop and implement new WLP processes and integrate them into the production flow
• →Drive continuous process improvement to existing WLP processes across various products in a high-mix environment to enhance yield, reduce cycle time, and lower manufacturing costs
• →Write and maintain standard operating procedures (SOPs), engineering instructions, and documentation related to WLP process control and specifications
• →Work closely with maintenance teams and tool vendors to troubleshoot and resolve tool and process issues
• →Collaborate with design teams to establish ground rules and designs that optimize manufacturability
• →Lead the installation of new WLP tools, including both capability-enhancing and capacity expansion tools
• →Utilize statistical process control (SPC) and design of experiments (DOE) methodologies to monitor, control, and qualify processes
• →Apply structured problem-solving tools such as 8D, risk management, and change control systems to resolve and prevent recurring issues
• →Create process and metrology recipes on equipment

• Bachelor's degree in chemical engineering, electrical engineering, materials science or other STEM discipline
• Experience in semiconductor packaging process engineering

• Proven experience with:
• EVG automated top side mask aligners
• TEL clean track systems
• TTS automatic wafer tape laminators
• Polyimide coating
• Metrology tools for alignment, CD, film thickness, and defect analysis
• Proficiency in JMP statistical software, Microsoft Office Suite, and KLayout CAD software
• Strong written, verbal, and organizational communication skills
• Demonstrated ability to create detailed technical documentation and training materials
• Solid understanding of SPC, DOE, 8D, and risk/change management processes
• Experience leading cross-functional projects or tool installation programs
• Familiarity with high-volume manufacturing environments involving frequent product changeovers
• Experience in participating in quality audits and yield improvement initiatives

• Work a large percentage of the day in a cleanroom with strict adherence to Class 100 level gowning protocols
• Work in an environment requiring strict adherence to workplace safety rules, where additional PPE is required in certain circumstances
• Must be willing to work extended hours and weekends as needed to meet critical milestones
• This position will sit 100% onsite in our Canandaigua, NY facility

• To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.  

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

Applicants wishing to view a copy of SpaceX’s Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to [email protected].