Residential Assembler

Set up miscellaneous light and automatic assembly and packing machines to perform a variety of operations, such as adjusting set-ups until parts and sub-assemblies meet prescribed specification; instruct operators in proper use of set-up; troubleshoot on machines; and, make necessary adjustments and set ups to keep machines in operation. Assembler will be expected to work in a flexible team environment. This is a full-time permanent Union-affiliated position for the 1^st Shift. Weekends and overtime hours as needed based on demand.

 

• Operate assembly machines and equipment safely. Make up unit and multiple pack cartons, pack assemblies as prescribed, seal and label cartons.  
• Will be required to perform work per print, process documentation, parts lists, maintenance manuals, engineering documentation or engineering instruction.  
• Perform functional tests, such as visual, mechanical, and electrical checks on parts, sub-assemblies, and devices. Check quality of parts being run using a variety of gages and other measuring equipment and stop production due to defects.  Make sure measurement instruments being used are properly calibrated.  
• Use an appropriate system to obtain and move materials and supplies within the department to meet production schedules.  
• Perform changeover duties and machine startup/shut down procedures. Load/unload parts.  
• Perform operator maintenance awareness duties and checklists.  
• Set-up and operate a variety of assembly equipment.  Required to work within skill level, experience, and training to maximize equipment uptime.  Implement flexible workstations.  
• Rework parts and assist with product problem solving.  Gather data for continuous improvement.  
• Conduct downtime tracking (where applicable) and keep updated documentation on equipment problems, scrap, quality checks, etc.  
• Work in a team environment which may include: Learning and using team skills, training other team members, identifying bottlenecks and work arounds.  Will be required to attend communications meetings.  May be asked to give customer/supplier tours and perform safety tours.  Be responsible for actions log.  
• Rotate among all jobs in department and move to bottlenecks.  
• Perform and prioritize daily schedule, based on customer’s requirements.  Assist with scheduling and planning.  Provide order status.  
• Use basic computer skills to assist with communication between groups, cells, and shifts.  
• May require successful completion of a variety of on the job certifications or qualification programs (including classroom instruction where applicable).  
• MOS - Embrace and engage in the Manufacturing Operating System (MOS) including activities, but not limited to Safety & Behavioral Observation Process (BOP), 5S, Continuous Improvement (Kaizen), Tiered Accountability Process, Standard Work, Rapid Problem Solving (RPS), Built In Quality (BIQ), Coaching, Total productive Maintenance (TPM) and Knowledge Sharing

• +6 months of experience with assembly or machine operating in a manufacturing environment

• Common hand tools and power drivers                     
• Personal computer                                                              
• Inspection equipment and gages                                
• Non-motorized material handling equipment                        
• Miscellaneous light machines                                      
• Housekeeping equipment                                                       
• Semi-automated and automated machines                           
• Soldering equipment

• Exposure to miscellaneous chemicals, including, but not limited to: Alcohols (Isopropanol,etc), Epoxy/Loctite, Mercury, Oil/vanishing oil, Urethane Foam Resin, Ethylene Glycol, Flux, Potting material, Glue, Dye/Ink, Toluene, Polyfilm,Methylethylketone (MEK), Molycote, Glycol, Acetone, Lead Solder, Beryllium Copper, Hot Melt Glue, Polymeric Isocyanate, General cleaning chemicals, and various other solvents/chemicals.

• Electrostatic Discharge controls training and compliance with ESD policies. 

• Solder certifications may be required.

• Must meet designated lifting requirements.

• Safety glasses with side shields required. Personal Protective Equipment (PPE) as required according to job duties.

• Drinking and eating in designated areas only

• Must maintain good housekeeping practices in assigned area. (Perform 5S activities within the cell)

• Must work in a team environment and will be required to rotate to different aspects of the job.

• May be exposed to noise, dirt and/or chemicals in some areas.

• May require successful completion of a variety of on-the-job certifications or qualification programs (including classroom instruction where applicable).

• Mechanical repair experience (both machine and automotive) will also be considered
• Computer literacy
• Good oral and written communication skills
• Strong work ethic and initiative to learn processes
• A certain degree of creativity and latitude
• Solder certifications

• Immediate vacation and sick time
• Immediate benefits including 401k/retirement matching programs, health, vision, and dental insurances, and employee stock purchasing program.

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