S
Shieldai5mo ago
USD 136730–205096/yr

Staff Thermal Engineer - Aircraft Avionics & Thermal Systems (R3930)

United StatesDallasFull Time Employeesenior
OtherThermal Engineer
5 views0 saves0 applied
Apply Now

Quick Summary

Overview

Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems.

Technical Tools
OtherThermal Engineer
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube. 

Job Description:
Are you a passionate and innovative thermal engineer looking to help develop state of the art AI and aircraft products? Are you eager to make a positive difference in the world? Do you want to work alongside mission driven and values focused teammates?  Shield AI is just the place for you!
 
As a Staff Thermal Engineer at Shield AI, you will lead the design, analysis, and integration of aircraft avionics thermal management systems, with opportunities to flex into aircraft-level thermal and fluid systems.
 
This role is best suited for an engineer who thrives on first-principles problem solving, is comfortable with ambiguous, open-ended challenges, and can bridge technical disciplines with strong communication and collaboration skills and the ability to simplify and communicate complex problems. The engineer will be a key contributor in shaping designs, mentoring peers, and ensuring robust thermal solutions that meet mission-critical aerospace requirements.
  • Contribute to thermal analysis and design efforts for unmanned aerial vehicle avionics and thermal/fluid systems.
  • Develop and validate analytical, numerical, and computational models for heat transfer and fluid flow using hand calculations and CFD tools such as FloEFD.
  • Drive test planning, instrumentation, and data analysis to correlate models with experimental results.
  • Communicate technical findings clearly through executive-level briefings, design reviews, and written reports.
  • Proactively identify risks, propose solutions, and influence electrical and/or PCBA design direction.
  • B.S. in Mechanical Engineering, Aerospace Engineering, or related discipline.
  • Minimum 7 years of professional experience in avionics or electronics thermal engineering.
  • Strong expertise in heat transfer (conduction, convection, radiation) and fluid mechanics.
  • Deep understanding of active and passive cooling solutions and their integration at component and system level.
  • Deep understanding of thermal management design elements including TIMs, spreaders, heat sinks, vapor chambers, heat pipes, and fans
  • Proficiency with thermal analysis and CFD tools (e.g., ANSYS Icepak, FloEFD, STAR-CCM+).
  • Proficiency with CAD design tools such as NX, SolidWorks, or similar.
  • Demonstrated experience applying first-principles reasoning to complex engineering problems.
  • Strong written and verbal communication skills, with a track record of leading technical discussions and presenting to stakeholders.
  • Proven ability to learn and adapt quickly to new tools, processes, and technical challenges in a fast paced, startup environment.
  • M.S. or Ph.D. in a relevant engineering discipline.
  • Experience with high altitude aircraft avionics cooling and thermal design.
  • Familiarity with aircraft integration constraints (power, weight, volume, maintainability, safety).
  • Hands-on experience with thermal and fluid system testing, instrumentation, and validation.
  • Knowledge of materials and manufacturing methods relevant to thermal management (pumps, heat exchangers, composites, etc.)
  • Experience guiding trade studies, proposals, and customer interactions in aerospace or defense programs.
  • Background in multi-disciplinary system integration, spanning avionics, fluid systems, and systems engineering

    • Listing Details

    Posted
    November 14, 2025
    First seen
    March 25, 2026
    Last seen
    April 24, 2026

    Posting Health

    Days active
    29
    Repost count
    0
    Trust Level
    42%
    Scored at
    April 24, 2026

    Signal breakdown

    freshnesssource trustcontent trustemployer trust
    Apply for this position

    4 other jobs at Shieldai

    View all →

    Explore open roles at Shieldai.

    S
    Manager, Software - Perception (R3770)
    USD 220441–330661
    Full Time Employee
    S
    Lead FP&A Analyst
    USD 110000–160000
    Full Time Employee
    S
    Manager, Software Engineering - System Update Tools (R4745)
    USD 160000–240000
    Full Time Employee
    S
    Staff Engineer, Quality (R4744)
    USD 120000–180000
    Full Time Employee

    Similar Thermal Engineer jobs

    View all →
    CoreweaveCoreweave
    Staff Thermal Engineer
    $188k–$275k/yr
    GraphcoreGraphcore
    Senior Thermal Engineer
    A
    Archer56
    Thermal Engineer, Electric Propulsion
    SpacexSpacex
    Thermal Engineer, Thermal & Fluid Analysis (Starship)
    T
    Trueanomalyinc
    Thermal Engineer (Senior or Staff)
    $125k–$170k/yr
    T
    Trueanomalyinc
    Thermal Engineer (II or III)
    $90k–$120k/yr

    Browse Similar Jobs

    Manager2.1kFitness & Wellness2kAssistant Manager1.7kData Collector1.6kEngineer1.2kDirector1.1kAssociate1kSocial Work & Counseling976Consultant968Social Worker949Behavioral Health945Assistant849Social719Operations Associate503Technician501Analyst494Psychiatric Mental Health Nurse Practitioner448Coordinator413Staff Engineer379Data Entry Clerk357
    Newsletter

    Stay ahead of the market

    Get the latest job openings, salary trends, and hiring insights delivered to your inbox every week.

    A
    B
    C
    D
    Join 12,000+ marketers

    No spam. Unsubscribe at any time.

    S
    Staff Thermal Engineer - Aircraft Avionics & Thermal Systems (R3930)USD 136730–205096
    Apply Now