Staff Engineer, Mechanical (R4887)

United States·DallasFull Time Employeelead

OtherStaff Engineer

0 views0 saves0 applied

Apply Now

Quick Summary

Overview

Technical Tools

project-management

Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube.

Help design and deliver the mechanical systems that power advanced aerospace platforms from concept to real-world operation. In this role, you will own hardware development across the full product lifecycle—working hands-on in CAD, analysis, and testing—while collaborating with cross-functional teams to build reliable, high-performance systems. Operating in a fast-paced environment, you’ll turn complex challenges into practical solutions and play a key role in bringing mission-ready technology to life.

Directly contribute to the design, analysis, and integration of mechanical systems and subsystems for V-BAT aircraft and ground support equipment, including payload integrations, avionics packaging, harnessing and connector selection, transport structures, and launch & recovery systems.

Own mechanical engineering deliverables across the product lifecycle—from early concept and prototyping through test, production, and field support—with a bias toward execution and delivery.

Partner closely with Engineering, Manufacturing, Supply Chain, Quality, Program Management, and Flight Operations to ensure designs are buildable, testable, and reliable in real-world environments.

Provide hands-on technical support during ground and flight testing, demos, and field operations; rapidly troubleshoot and implement design fixes under tight timelines.

Bachelor’s degree in Mechanical Engineering or closely related field from an accredited institution.

5-6 years of hands-on mechanical design experience in aerospace, ground support equipment, or related ruggedized hardware systems.

Proficiency in 3D CAD software (SolidWorks, NX, CATIA, or similar) with demonstrated ability to create detailed drawings, assemblies, and GD&T-compliant documentation

Strong foundation in structural design, material selection, and manufacturing processes.

Experience performing engineering calculations (stress, thermal, tolerance stack-up, fatigue, FEA as applicable) to validate design integrity

Cross-functional collaboration experience with Manufacturing, Quality, Supply Chain, and Program Management.

Root cause analysis and structured problem-solving capability to resolve mechanical failures.

Familiarity with industry standards (ASME, ISO, ASTM, or industry-specific regulatory requirements).

Familiarity with MIL-STD requirements and environmental qualification testing.

Familiarity to power distribution, hydraulics, or aerospace support systems.

Experience working with external suppliers or contract manufacturers.