Manufacturing Engineer - Headgear

We are seeking a proactive and solutions-oriented Manufacturing Engineer - Headgear to support and continuously improve our manufacturing operations. This role is responsible for ensuring robust manufacturing processes, driving operational excellence initiatives, supporting new product introductions, and collaborating with cross-functional teams to deliver high-quality products safely, efficiently, and compliantly.

• Drive and oversee manufacturing processes, including production line layout, material flow optimization, process validation, routing, and lean manufacturing initiatives.
• Monitor and improve manufacturing efficiency, productivity, and process capability to meet operational targets.
• Identify, investigate, and resolve manufacturing non-conformances through effective root cause analysis and corrective actions.
• Assess operational risks and implement mitigation strategies to support business continuity and manufacturing resilience.
• Support internal and external audits and ensure adherence to established manufacturing standards.

• Ensure compliance with Good Manufacturing Practices (GMP), regulatory requirements, and company policies relating to Quality, Environmental Health & Safety (EHS), and operational excellence.
• Promote a strong culture of quality, safety, and continuous improvement across manufacturing operations.

• Serve as a Subject Matter Expert (SME) for manufacturing processes and provide technical support to cross-functional teams and vendors.
• Lead or participate in troubleshooting activities to resolve complex technical and process-related issues.
• Coach and support technicians in identifying and resolving manufacturing challenges.
• Apply engineering principles and data-driven methodologies to improve process performance and product quality.

• Drive Business Excellence initiatives, including Lean Manufacturing, Six Sigma, waste reduction, and process optimization projects.
• Support the evaluation, development, and implementation of new manufacturing technologies and best practices.
• Develop, document, and maintain manufacturing procedures, work instructions, PFMEAs, and other process documentation to ensure sustainable operational excellence.

• Collaborate closely with NPI, Quality, R&D, and Production teams during process development and product transfer activities.
• Provide manufacturing input during product and process design reviews to ensure manufacturability, scalability, and process robustness.
• Support validation activities and successful transition from development to mass production.

• Work effectively with Safety, Quality, Facilities, Production, Supply Chain, System Engineer and Engineering teams to achieve shared business objectives.
• Build strong relationships across functions and foster a collaborative working environment.
• Demonstrate accountability, professionalism, and a continuous improvement mindset.
• Actively seek and provide constructive feedback to support individual and team development.
• Promote an inclusive, respectful, and supportive workplace culture.

• Bachelor's Degree in Engineering or a related technical discipline.

• Minimum 5 years of experience in Manufacturing Engineering, Process Engineering, Industrial Engineering, or a related field.
• Experience in a regulated manufacturing environment is highly advantageous.

• Knowledge of Lean Manufacturing, Six Sigma, Root Cause Analysis, PFMEA, and process validation methodologies.
• Strong analytical and problem-solving skills with the ability to identify opportunities for process improvement.
• Ability to evaluate and resolve engineering and manufacturing challenges with minimal supervision.
• Experience working with cross-functional teams in a fast-paced manufacturing environment.

• Strong communication and stakeholder management skills.
• Ability to simplify and communicate complex technical concepts clearly and effectively.
• Self-motivated, adaptable, and results-oriented with a commitment to continuous improvement.