APQP Engineer

APQP Program Management: Lead the five phases of APQP for new and changed parts, managing timelines, deliverables, and gate reviews to ensure on-time launches. 

PPAP Preparation & Submission: Prepare, compile, and submit complete PPAP packages (Levels 1–5) per AIAG and customer-specific requirements, and secure customer approval. 

Core Quality Tools: Develop and maintain Process Flow Diagrams, PFMEAs, Control Plans, and work instructions; lead cross-functional teams in risk assessment and mitigation. 

Feasibility & Design Reviews: Review customer drawings, GD&T, and specifications; lead team feasibility analyses and identify manufacturability risks early. 

Measurement & Process Validation: Plan and execute MSA (Gage R&R), dimensional layouts, capability studies (Cpk/Ppk), and run-at-rate trials to validate process readiness. 

Customer & Supplier Interface: Act as the main quality contact for OEM customers during launch; coordinate with suppliers on sub-component and coating PPAPs. 

Engineering Change Management: Manage engineering changes, update quality documentation, and ensure smooth transitions into production. 

Continuous Improvement: Support root cause analysis (8D, 5 Why, Ishikawa) and corrective actions, applying lessons learned to future launches. 

Safety & Sustainability: Active commitment to Environmental, Health, and Safety (EHS) standards, maintaining a safe, compliant, and sustainable production environment. 

Experience: 3+ years of APQP/PPAP experience in automotive, heavy truck (Class 6–8), agricultural equipment, or a related metal fabrication environment. 

Technical Proficiency: Strong knowledge of AIAG core tools (APQP, PPAP, FMEA, MSA, SPC) and IATF 16949 / ISO 9001 requirements; ability to read and interpret blueprints and GD&T. 

Process Knowledge: Familiarity with stamping, laser cutting, welding (MIG/TIG, spot, robotic), and coating processes is highly preferred. 

Core Skills: Project management, cross-functional leadership, problem-solving, and clear communication with customers and internal teams. 

Software: Proficiency with Microsoft Office; experience with ERP systems, customer portals, and statistical software (e.g., Minitab) is a plus. 

Education: Bachelor’s Degree in Mechanical, Industrial, Manufacturing, or Quality Engineering, or a related field. 

Certifications (Preferred): ASQ CQE, AIAG Core Tools, or Lean Six Sigma certification is a strong plus. 

Language: Bilingual English/Spanish is a plus.