Sr. Automation Engineer - Filling

The Sr Automation Engineer is a member of the ADL Plant Automation Team responsible for supporting drug product manufacturing, maintaining automation systems in a GMP environment and implementing optimisation projects.

The role is a System Owner for critical automation assets, leading troubleshooting, lifecycle management, and continuous improvement initiatives across multiple automation platforms.

System Ownership & Reliability

• →Act as System Owner for automation systems in a GMP-regulated manufacturing setting, overseeing lifecycle maintenance and validation.

• →Manage Change Controls, Deviations, and CAPAs associated with Automation Systems.
• →Maintain robust system documentation, configuration control, and software versioning.

Support & Troubleshooting

• →Provide on-the-floor and remote technical support to operations and engineering during production, shutdowns, and technology transfers.
• →Lead or support incident investigations and root cause analyses for automation-related issues.

Continuous Improvement & Innovation

• →Implement CAPAs, including software changes and updates to design documentation and SOPs.
• →Analyse current system designs and recommend improvements aligned with the latest technology and regulatory standards.
• →Champion Industry 4.0 initiatives, including data integration, advanced analytics, and digital twin technologies.

Project & Technology Integration

• →Support new product or technology introductions by performing engineering assessments, implementing automation system changes, and supporting engineering runs.
• →Work closely with cross-functional teams, stakeholders, and vendors to achieve common goals and deliver projects efficiently.

Safety & Compliance

• →Promote a culture of safety and regulatory compliance across all activities.
• →Always Ensure adherence to EHS and GMP policies.

• Bachelor’s Degree in Automation Engineering, Electrical Engineering, Computer Science, Chemical Engineering, Biotech Engineering, or related life science engineering with 5+ years’ experience in operations/manufacturing environment.
• Background in automation design, installation, validation, lifecycle management, testing and programming.
• Experience in one the following automation specialties is an advantage:
  • Biopharmaceutical Formulation or Vial/Syringe Filling
  • Inspection or Packaging facilities
  • Siemens and Rockwell PLC/HMI.
  • iFix, InTouch, Zenon, Process Control Systems, and Rockwell FTView SCADAs.
  • Fieldbus systems such as ControlNet, DeviceNet, Profibus, ProfiNet, AS-I, BACnet etc.

• Knowledge of GAMP software development lifecycle, ANSI/ISA-S88 and S95 industry standards, 21 CFR Part 11 and Annex 11.
• Working knowledge of network architecture technologies including TCP/IP and Firewalls.
• Independent, self-motivated, organised, and able to multi-task in a manufacturing environment.
• Team player, prepared to work in and embrace a team-based culture that relies on collaboration for effective decision-making.
• Solid technical writing, and communication/presentation skills.
• Proficient in managing relationships with stakeholders; coordinating and collaborating with teams from different departments to achieve common goals.
• Travel at various times may be required to support training and vendor visits.