Process Engineer I (Box Build)

What You Will Do:

We are seeking a Process Engineer to support our LRU (Line Replaceable Unit) and box build processes. In this role, you will help maintain efficient, effective manufacturing equipment and processes so we can assemble high-reliability products consistently and cost-effectively. You will support LRU manufacturing and environmental testing, program and maintain automated torque systems, and collaborate with Design Engineering on a range of projects. You will also support new product introductions by providing Design for Manufacturing (DFM) feedback and helping develop Process Failure Mode and Effects Analyses (PFMEAs).

This on-site, first-shift position is based at our headquarters in Oak Creek, Wisconsin. You will report to the Process Engineering Manager.

How You Will Do It:

• Create, update, and maintain work instructions, routings, and other department procedures.
• Provide technical support on the production floor to resolve critical process and product issues.
• Execute and review engineering and manufacturing change orders.
• Develop and maintain in-process quality controls that help ensure product quality is upheld.
• Lead continuous improvement projects in collaboration with production personnel.
• Improve products and processes to support quality, productivity, and continuous improvement goals.
• Develop and support PFMEAs and other product and process risk analyses for new products.
• Develop and support manufacturing processes and equipment.
• Program, set up, and troubleshoot box-build equipment, including environmental test chambers, torque drivers, and pneumatic presses.
• Coordinate prototype builds and support process development.
• Provide Design for Manufacturability (DFM) feedback to support product design and new product introductions.
• Provide training and support to new and existing operators/technicians.
• Perform other related duties as needed to support the team.

What We Look For:

Required

• Bachelor’s degree in electrical, electronics, mechanical, industrial, or manufacturing engineering from an accredited institution.
• At least one year of experience in box assembly or manufacturing process engineering.
• Strong knowledge of mechanical assembly and manufacturing processes.
• Strong knowledge of engineering change order review.
• Ability to interpret mechanical drawings.
• Proficiency with Microsoft Office applications, including Word, Excel, and PowerPoint.
• Familiar with ERP systems.
• Working knowledge of 3D modeling software.
• Must be a U.S. person as defined under U.S. export regulations.

Desired

• Familiarity with IPC-A-620 and IPC-A-630 standards.
• Experience evaluating nonconforming material through a Material Review Board (MRB) process.
• Experience using SolidWorks.
• Working knowledge of Geometric Dimensioning and Tolerancing (GD&T).
• Working knowledge of CNC machining capabilities for drawing and tooling development.
• Familiar with the IFS ERP system and the Siemens Process Prep/Opcenter MES system.
• Familiarity with FDM 3D printing.

Who We Are:

We are a team that designs computers, displays and electronic systems for aircraft of the future! At Astronautics, you will be part of a creative group of professionals who work on the cutting-edge of technology. We offer competitive pay, excellent benefits and the opportunity for professional growth in a collaborative environment.

 Astronautics, headquartered in Oak Creek, Wisconsin, is a global leader in the design, development and manufacture of secure avionics equipment and systems for the commercial and military aerospace industry.   Key product areas include electronic primary flight and engine displays, connected aircraft and cyber solutions, electronic flight bags, and certified servers for airborne applications. Services include avionics system integration and custom software for critical applications. Since its founding in 1959, Astronautics has been providing trusted, reliable, and tailored solutions to help customers achieve mission success. Astronautics is the parent company of Kearfott Corporation, headquartered in Pine Brook, New Jersey.

We are proud to be an equal opportunity workplace. All qualified applicants will receive consideration for employment.