PED - Product Development & Process Engineer

The Manufacturing Process Engineer – Machined Components is responsible for developing, optimizing, and sustaining machining and allied manufacturing processes across supply chain. KEY RESPONSIBILITIES Process Development & Optimization • Develop, document, and release machining process plans, operation sheets, and control plans for new and existing components. • Define cutting parameters (speeds, feeds, depths of cut) and tooling strategies to optimize cycle time, tool life, and surface finish • Evaluate and qualify cutting tools, inserts, fixtures, and coolant systems from domestic and global tooling suppliers • Drive OEE improvement, and cost-per-piece reduction. • Establish standard operating procedures (SOPs) and visual work instructions in English and Tamil as applicable. CNC Programming & Tooling • Create and optimize CNC programs using CAM software (Master cam, Siemens NX CAM, EdgeCAM or equivalent) for turning, milling, and mill-turn centers. • Establish and maintain tool libraries, offset sheets, and setup documentation for VMC, HMC, CNC lathe, and SPM platforms. • Support machine operators and setter-operators during first article runs and process qualification. • Manage tooling inventory standards and negotiate tooling and consumable contracts with Coimbatore-based distributors and direct suppliers. Capital Equipment & Layout • Prepare capital justifications (ROI, payback analysis) for new CNC machine tools, SPMs, and automation cells; liaise with Indian OEM vendors • Lead machine installation, geometric accuracy checks, machine run-off, and capability acceptance. • Support plant-layout improvements and material-flow optimization projects. Cross-Functional & Customer Support • Provide DFM (Design for Manufacturability) feedback during concept and development phases for OEM and export customers. • Support cost estimating and quoting for machined components in domestic and export supply chains. • Train and mentor ITI / Diploma operators, setter-operators, and junior engineers on machining best practices and safety. • Interface with customer plants (Chennai, Pune, NCR, and export destinations) on process capability and part qualification. Requirements • Bachelor’s degree (B.E. / B. Tech) in Mechanical Engineering, Production Engineering, or Manufacturing Engineering from a recognized university • 4–8 years of hands-on experience in a CNC machining / precision engineering manufacturing environment. • Proficiency with CAM software (Master cam, NX CAM, EdgeCAM, or similar) and ability to write / edit G-code. • Strong working knowledge of GD&T • Working knowledge of 2D/3D CAD software (SolidWorks, CATIA, or AutoCAD). • Fluency in English and Tamil Benefits Incentive