Senior Electrified Powertrain Calibration Engineer

At Roush, we fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.

The Senior Electrified Powertrain Calibration Engineer will develop electrified powertrains from concept, through prototype, and to production level. The role will assimilate and understand the implications of new developments, quickly responding appropriately to situations as they evolve.  The role will mentor and support team members on project work and customer interactions. Timely authorization to work in the U.S. is required. This position is in Livonia, MI.  

As a Senior Electrified Powertrain Calibration Engineer, you will:

• Participate in and/or lead development and validation of electrified powertrain controls for Battery Electric Vehicle (BEV) applications, Fuel Cell Electric Vehicles (FCEV), and Hybrid Electric Vehicles (HEV)
• Participate in creation of requirements for controller software to meet overall project goals
• Carry out bench, dynamometer, and vehicle-based electrified powertrain development
• Analyze various data and present to team members
• Perform validation and release of controls software into production
• Perform hot climate, cold climate, and high-altitude development testing to meet customer objectives
• Calibrate all aspects of powertrain function, including core propulsive features, diagnostics and safety, thermal systems, high voltage, and overall vehicle integration
• Provide positive technical contributions in a project team environment
• Support various dyno and/or vehicle-based research projects
• Modify calibration as needed to collect various experimental data
• Work hands-on with various electrical systems and components

• Bachelor of Science in mechanical, automotive, electrical engineering or similar field
• Minimum 4 years of relevant powertrain engineering experience to include hands-on hybrid and/or electric vehicle calibration and development experience
• Vehicle and dynamometer-based calibration development experience
• (ETAS INCA) or Accurate Technologies, Inc. (ATI) Vision calibration tools experience (or equivalent)
• Thorough knowledge and understanding of modern powertrain operating principals and controls
• Proficient in reading and interpreting controls algorithms presented in MATLAB, Simulink, or C-based software documentation
• Experience with high voltage automotive electrical systems
• CAN network testing and simulation ability
• Proficient in reading and interpreting wiring schematics
• Proficiency using multimeter and hand tools to identify and resolve electrical issues
• Strong problem solving and communication skills, a self-starter, and the ability to work in a team environment
• Strong computer skills including Microsoft Office
• Excellent verbal, written and interpersonal communication skills
• Ability to function and perform effectively in a team environment
• A valid driver’s license with safe driving record

• Ability to drive a manual transmission vehicle
• Ability to get a CDL B with several endorsements
• Major U.S. certified vehicle OEM control system experience
• Gasoline engine calibration and development experience