S
Shieldai4mo ago
USD 120000–190000/yr

Staff Engineer, Tool Design (R4299)

United StatesDallasFull Time Employeelead
EngineeringOtherDesign EngineerStaff Engineer
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Quick Summary

Overview

Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems.

Technical Tools
EngineeringOtherDesign EngineerStaff Engineer
Founded in 2015, Shield AI is a venture-backed deep-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include the V-BAT and X-BAT aircraft, Hivemind Enterprise, and the Hivemind Vision product lines. With offices and facilities across the U.S., Europe, the Middle East, and the Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit www.shield.ai. Follow Shield AI on LinkedIn, X, Instagram, and YouTube

Job Description:
The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis, release, fabrication, and prove-out) ensuring safe, repeatable, first-time-right assembly. You will work cross-functionally with Manufacturing, Quality, and Safety to deliver robust tooling that supports pilot builds through rate production. 
  • Translate GD&T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls). 
  • Design assembly jigs, drill/bond fixtures, composites molds & trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks. 
  • Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics. 
  • Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling. 
  • Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations. 
  • Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out. 
  • Develop Tool Setup & Care Instructions, PM plans, and inspection checklists. 
  • Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation. 
  • Tools & Skills 
  • CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&T, metrology fundamentals, supplier manufacturing processes. 
  • 7+ years of experience in tooling design, mechanical design, or manufacturing engineering. 
  • Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field. 
  • Experience in prototype manufacturing in a startup or rapid-growth environment. 
  • Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly. 
  • Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities
  • Knowledge of quality standards, such as AS9100 or ISO 9001. 
  • Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems. 
  • Strong project management skills, including experience managing multiple priorities and deadlines. 
  • Listing Details

    Posted
    December 15, 2025
    First seen
    March 25, 2026
    Last seen
    April 25, 2026

    Posting Health

    Days active
    31
    Repost count
    0
    Trust Level
    42%
    Scored at
    April 25, 2026

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    S
    Staff Engineer, Tool Design (R4299)USD 120000–190000