Mechanical Design Engineer II

We work alongside the best and brightest to do incredibly cool things you wouldn't believe. At Roush, you're part of building the future. Are you someone that has a passion for providing innovated solutions to complex challenges? Do you want to work someplace where creativity and new ideas are encouraged? If so, then keep reading.

We fuse technology and engineering to provide product development solutions to customers in a diverse range of industries. Widely recognized for providing engineering, testing, prototype, and manufacturing services to the transportation industry, Roush also provides significant support to the aerospace, defense and theme park industries. With over 2,400 employees in facilities throughout the United States, Europe, Asia, and South America, our unique combination of creativity and tenacity activates big ideas on a global stage.

Roush has an immediate need within our Vehicle Engineering department for a Mechanical Design Engineer II to join our team. The Mechanical Design Engineer II is a broad role that supports a variety of engineering programs. This position contributes to projects for both large and small customers while meeting customer timelines and program objectives. The Mechanical Design Engineer II works in a collaborative team environment and is expected to understand each customer's unique needs while partnering with team members to complete technical deliverables and ensure Roush and customer standards are met. This is position is located in Allen Park, MI.

• Develop and maintain 3D CAD models of mechanical systems, including parts, large assemblies, mechanisms, and integrated subsystems, utilizing parametric modeling practices with clear design intent to support iteration, reuse, and product evolution
• Build, manage, and validate configurable assemblies by performing interference checks and maintaining CAD data within a controlled, revision‑managed, cross‑functional environment
• Translate customer needs into clear design requirements and feasible mechanical concepts, evolving designs from concept through prototype and supporting hardware development including testing all in a hands-on environment 
• Create and refine solid and surface models to meet functional, aesthetic, and manufacturability requirements, incorporating DFM/DFA principles directly into design geometry
• Produce accurate and complete 2D manufacturing drawings from 3D models, including GD&T, tolerancing, and industry‑standard documentation to support fabrication and inspection
• Leverage CAD models to support engineering analysis, prototyping, testing, and supplier collaboration, including the use of Computer‑Aided Engineering (CAE) tools to analytically validate and refine designs.
• Communicate design status, risks, and progress effectively through internal documentation and external customer reporting, while working hands-on in a mechanical development environment

• Bachelor’s degree in Mechanical Engineering or equivalent
• Minimum 2 years of experience in automotive, aerospace, or related industry experience
• Experience with DFMEA, DVP&R, DFM, DFA and FEA
• Knowledge of mechanical systems such as; kinematics and motion analysis, multi‑degree‑of‑freedom linkages, hinge and latch mechanisms, cam and follower systems, gear trains, spring and damping mechanisms
• Hands-on troubleshooting and problem-solving skills
• Ability to work on multiple programs simultaneously
• Excellent computer skills including Microsoft Office Suite
• Strong verbal and written communication skills
• Ability to perform effectively in a team environment
• Able to perform effectively in a team environment

• Master’s Degree in Mechanical Engineering or equivalent
• Simulation experience (FEA, physics-based modeling or similar)
• Hands-on ICE, hybrid and/or electric vehicle development experience
• Design and release experience within a PLM