Lead Automation Engineer

The Lead Engineer for the Flint Truck Assembly Paint Shop, oversees all process engineering functions and provides direct leadership to a team of Process Engineers supporting a full three‑shift manufacturing operation. The role spans technical ownership, people development, quality performance, and continuous improvement across every major paint process area, including Pre‑Treat, E‑Coat, Sealer Automation, Prime, and Topcoat.

• →Team Leadership & Operations Management.
• →Coach and develop Process Engineers and paint tech employees across all shifts.
• →Ensure consistent floor coverage, operational continuity, and alignment with production targets.
• →Lead daily troubleshooting, root cause analysis, and corrective actions for paint related defects.
• →Process Engineering Ownership.
• →Serve as the technical authority for all Paint Shop processes, equipment, and standards.
• →Drive optimization of the Throughput Improvement Process (TIP) to support production efficiency and quality.
• →Coordinate preventative maintenance activities with cross functional teams to maximize equipment uptime.
• →Quality, Compliance & Audit Readiness.
• →Manage ISO 9001 documentation, process controls, and audit preparedness.
• →Oversee paint gauge calibration tracking and compliance.
• →Lead the Process Engineering Business Plan Deployment (BPD), which played a key role in achieving BIQ Level 4 performance.
• →Launch & Program Execution.
• →Own all new color launches and paint related program activities, ensuring flawless integration into production.
• →Manage special trials, pilot builds, and experimental process changes from planning through execution.
• →Continuous Improvement & OPEX Leadership.
• →Act as the Paint Shop subject matter expert for OPEX initiatives, cost reduction projects, and productivity improvements.
• →Identify and implement process enhancements that improve quality, reduce waste, and support long term operational stability.

• Proficiency in industrial networking protocols – Profibus, ProfiNet, TCP/IP and EtherNetIP.
• HMI – Siemens TIA Portal and Rockwell FactoryTalk View.
• PLC – Rockwell ControlLogix and/or Siemens 300 families.
• Robotic experience – Fanuc.
• This position may require overtime and off-shift production support.

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